r/Homebrewing Apr 23 '21

Recommendations for bumping up the efficiency of an anvil foundry 10.5?

My first 3 recipes with this system I was significantly under the og of every single one. My efficiency is hovering around 30/40% right now. I've actually had to spike my gravity up with dextrose/sucrose a bit to get close but I've been making session beers for no reason. I've read old posts on this sub that recommend the small batch anvil insert, rice hulls, hop spider, and the brew bag designed for this system.

Looking for personal experience from any who own or have owned this system and how you got your efficiency up using those methods above or others.

Also those homebrewers who are experienced I'd love to hear your recommendations as well.

I'm tired of buying grain and then not getting all I can out of it. Just looking for input to avoid making session beers. I want to brew higher gravity beers in the future and need help.

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19

u/[deleted] Apr 23 '21

Here is what I posted on the Anvil Foundry Users facebook group. It has helped many people increase their efficiency:

I have received many inquiries into how I regularly achieve 81-83% mash efficiency on the Anvil 10.5. So, I've decided to make a post detailing my process. So, here goes. Apologies for the essay you are about to read:

I use the small batch adapter. I theorize this increases efficiency due to the wort/sparge water being forced through the last 5 inches of the grain bed. Without the adapter, fluid will take the path of least resistance and go out the perforations in the sides of the malt pipe, missing a good chunk of the grains and sugars in the bottom. I have had my grain milled by 2 different LHBSs and achieved the same efficiency. I add 4 oz of rice hulls to every batch I brew. It makes a huge difference. Rice hulls are cheap. I keep a bag around at all times. I am using 220V.

Step 1: Preheat strike water. I use 1.25 quarts of water per lb. of grist. Do not follow Anvil's recommended strike water volumes. They utilize a greater volume of strike water, only leaving a gallon of sparge water, which isn't nearly enough. The more sparge water, the more sugars you can extract from the mash. I add 2 mL of lactic acid to each the strike and sparge water.

Step 2: Mash in. Stir vigorously while recirculating wort. Make sure to break up any dough balls. Leave the perforated sparge plate off the top for the first 30 min of the mash. Continuously, but slowly, recirculate.

Step 3: "Rake the mash" Stir the entire grain bed at mash in, 50 min, 40 min, and 30 min. Recirculate the entire time.

Step 4: Vorlauf. After stirring at 30 min, affix the sparge plate and recirculate for the last 30 min. Do not stir the mash during this step. This will leave you with beautifully clear wort.

Step 5: Mash out. Yes, do it. I know there is much debate over mash out. I get it, I used to think it was crap, but since doing a thorough mash out, I have increased my efficiency by 3% on average. Raise the temp to 170 and recirculate until the temp normalizes above 168. This takes about 15 min.

Step 6: Sparge. With the sparge plate on, sparge with 170F water until you've reached your preboil volume. I go for 7.3 gallons estimating 1 gallon of boil off.

I usually see a few % less efficiency if my grist is either wheat/adjunct heavy or over 12 lbs.

Easy peasy.... Time for a beer. Prost!

2

u/worcesterbeerguy Apr 23 '21

If you're using the small batch insert then you're not able to actually put the kettle cover on correct? So you have the mash open?

4

u/[deleted] Apr 23 '21

Well, the small batch insert is just a small tubular plate that covers the perforations in the bottom of the standard 10.5 grain basket. So, it has nothing to do with the kettle cover. I leave the lid off of the unit for the first 30 minutes of the mash so that I can stir every 10 minutes.

I hope I am understanding your question correctly.

2

u/worcesterbeerguy Apr 23 '21

100% the answer I was looking for. I'll be getting that insert. Good advice thanks.

2

u/secrtlevel Blogger Apr 23 '21

Very cool! Doing my first Anvil brew this weekend, so I'll be sure to utilize your steps.
Have you experimented with using a brew bag and squeezing?

2

u/nah-meh-stay Apr 23 '21

Brew bag will let you do a finer mill,which should help efficiency. Just add a coupe handfuls of rice hulls.

1

u/[deleted] Apr 23 '21

Nope. No brew bag for me.

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u/secrtlevel Blogger Apr 23 '21

Sorry, follow-up question! How do you sparge? Do you just pour the entire sparge volume over the hoisted grain basket or do you do a slower pour little by little?

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u/[deleted] Apr 23 '21

I raise the basket then pump Sparge water over the perforated Sparge plate. Generally, the flow rate is around 2 quart per minute.

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u/sully9er Apr 23 '21

Thanks for the post. My efficiency has been appsolute crap since I switched to the anvil foundry 10.5. I did just buy the small batch adapter and it improved some. I will follow the rest of your steps and see if that helps. Much appreciated.

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u/xnoom Spider Apr 23 '21

Leave the perforated sparge plate off the top for the first 30 min of the mash.

For what reason? Just so you aren't taking it on and off while stirring every 10 minutes?

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u/[deleted] Apr 23 '21

Yep, that's the exact reason

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u/Damandan45 Jan 02 '22

Curious why your preboip.is 7.3 gallons... that would make final volume 6.3 gallons? Aren't Aren't supposed to shoot for 5.5 gal? Or are you just making bigger batches?

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u/[deleted] Jan 02 '22

Yeah, 1 gallon boil off, 1/2 gallon trub loss and 4% shrinkage rate, leaves me about 5 .75 gallons to go in the fermenter. After 1/2 to 3/4 gallon fermenter loss, that leaves me around 5 gallons to go in the keg.

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u/Damandan45 Jan 02 '22

Gotcha... so on 110v I should do .5 gallons less I assume for slower boil off?

1

u/[deleted] Jan 02 '22

That sounds about right.